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◄ DESIGN

Foam Inlays

Visual Tool Control (VTC) allows your engineers to instantly audit tools. They can quickly see with our foam inlays which tools are there, but more importantly, which tools are still to be returned.

VTC Foam Inlay

Click here to view our Foam Gallery


Why is this important?

Our years of experience in the automotive, aviation and aerospace industry means we understand why FOD is important. A spanner left in a jet engine or an Allen key in a CNC machine, can be catastrophic.

Misplaced Spanner
Creating your own bespoke tool foam inlays

The inserts are precision cut on site from robust foam to fit your existing tools. You do not need to replace your tools nor your storage units and in most cases, none of your equipment needs to leave your site.

Easy. Simple. Personalised.

Specification
  • You let us know what colours you would like the foam inserts to be. We recommend two colours so that tools which have not been returned can be easily spotted.
  • We measure your tools either on site or on our premises. We also measure your existing storage units to ensure a snug fit. Both tools and storage can be provided if required, but we are happy to use what you already have.
  • We work with you to ensure that the shadow foam insert layout works for you. Tools are arranged to match your real-life requirements such as storage, frequency of use and handling.
  • Another vital part of your Lean Warehouse is in place.
 Foam Inlay
Medical Grade Foam
Manufactured using medical grade foam, this case is designed to ensure that in a medical emergency, everything that will be needed, is there.

  • Easy to check that all vital equipment is present
  • Made from antiseptic foam
  • Residue free
  • Robust and re-useable
  • Protects from knocks and bumps


This was specified by our client, designed, produced and delivered by us.

Do you want a similar item? Give us a call on 0114 244 1411 or drop us a line. 		Emergency Kit
We create foam inserts for :-
  • Cabinets
  • Carry Cases
  • Cupboards
  • Transport Boxes


We manufacture :-
  • Tool Box Foam
  • Shadow Foam
  • Tool Control Inserts
  • Foam Drawer Organisers
  • Kaizen Foam
  • Modular Foam
  • Visual Management Tool Foam
  • Packout Foam
  • Foam Packaging
  • Case Foam
  • Packaging Trays


These are all also available in nylon for heavier items. 		Foam Inlay
Inserts Made for You
  • Available in various colours.
  • Foam comes in different grades depending on what is being stored.
  • Nylon inserts made to your specification are available for heavy items such as a vice or riser.
  • Anti-Static or Electrostatic Discharge (ESD) Foam for storing delicate electronic parts and equipment.
  • Inlays can be etched with your logo and tool references for easy restocking.
  • Inserts can be inset with permanent solid labels.
 Foam Inlay
Electrical Drill Organiser

Imagine being able to open a drawer and have all of your drills, batteries and rechargers there and ready to use.

  • Robust and hard-wearing foam
  • Easy to access
  • Keep drawers stocked with fully charged batteries.
  • Made from none conductive material for storing batteries and other equipment.
  • Equipment is ready for use at a moment's notice. No struggling to find a charged battery
  • Choose your colours, personalise with your logo, prepare for that next job.
 Drill Foam
Trolley Tool Storage

Get the complete mobile tool storage solution. Buy the full solution or ask us to provide precision cut foam inlays for your existing equipment.

  • Standard or customised foam inlays
  • Lockable for that extra security
  • Maximum of 40kg per drawer. With 7 drawers, you can fit a lot of equipment in one of these.
  • Protects your valuable equipment from vibration, impacts or the environment
  • Wheels can be locked for extra stability.


Protective inserts and foam can be manufactured to fit existing trolleys or any other storage units.

Maintenance Trolley
Foam Properties
  • Robust. Our inlays look great today, next year, next decade.
  • Absorb vibration and resistant to impacts. All of our inserts are designed to protect.
  • Non-Porous. Moisture, oil or dirt cannot penetrate our inserts, making them easy to clean and keep clean.
  • Strong. Our foam has high abrasion resistance as well as excellent tear and tensile strength making them perfect for the industrial environment.
 Foam Inlay
Locomotive Storage

We were recently approached to come up with a method of safely transporting parts for a model railway.

The train, tracks and other parts can now be taken to shows and exhibitions. Not only is everything kept secure in a shock proof container, when it is time to pack up, the unique design ensures that nothing is left behind.

Your precious items, collected over a lifetime, can be professionally stored away, cushioned by our residue free bespoke foam inlays.

  • Absorbs vibration
  • Electrostatically neutral
  • Residue Free
  • Robust
  • Protects from dirt and corrosion
 Foam Hornby Train Set Storage
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